Automatic Sheet PPGI Galvanized Steel Metal Profile Roll Forming Machine
Roll Forming Machine Brief Introduction
1. Our roll forming machine is mainly used for production of shutter door frame, window rail bracket, rack storage shelf, drawer slider, light steel keel, channel purlin, highway guardrail, etc.
2. The whole production line is composed of a feeding frame, a forming machine and a hydraulic fixed length punching and shearing machine. It has no waste in cutting, no waste in cutting, material cost saving and high production efficiency.
3. One unit, cutting control box and hydraulic station are placed under the frame to save space.
Components of Shutter Door Roll Forming Machine
| No. |
Name |
Unit |
Qty |
| 1 |
Main forming machine |
set |
1 |
| 2 |
PLC control system |
set |
1 |
| 3 |
Hydraulic pump station |
set |
1 |
| 4 |
Cutting system |
set |
1 |
| 5 |
Electric motor |
set |
1 |
| 6 |
Manual decoiler |
set |
1 |
| 7 |
Runout Table |
set |
1 |
Roll Forming Machine Technical Requirements
| 1 |
Items |
Shutter Door Roll Forming Machine |
| 2 |
Main motor power |
4kw, 3 phase |
| 3 |
Hydraulic motor power |
3kw |
| 4 |
Hydraulic Pressure |
10-12MPa |
| 5 |
Voltage |
380V /3phase/ 50 HZ (or as your requirement) |
| 6 |
Control System |
PLC Delta Inverter |
| 7 |
Main Frame |
400mm H-Beam |
| 8 |
Backboard Thickness |
18mm |
| 9 |
Chain Size |
33mm |
| 10 |
Feeding Material |
color steel coils |
| 11 |
Feeding Thickness |
0.3-0.8mm |
| 12 |
Feeding Width |
600mm |
| 13 |
Effective width |
312mm |
| 14 |
Productivity |
0-9m/min |
| 15 |
Roll Station |
14 |
| 16 |
Roller Diameter |
65mm |
| 17 |
Roller material |
45# steel |
| 18 |
Cutter material |
Cr12 , quenched |
| 19 |
Cr-Plating Size |
0.05mm |
| 20 |
Overall Size |
7500×1000×1200mm |
| 21 |
Total Weight |
3T |
Electric Elements Brand
| No |
Items |
Brand |
Remark |
| 1 |
PLC |
Mitsubishi |
|
| 2 |
HMI |
WEINVIEW |
|
| 3 |
Electric Elements |
Schneider |
|
| 4 |
Bearing |
NSK/SKF |
|
| 5 |
Main Motor |
China Brand |
|
Roll Forming Machine configuration and performance
Composition and Production Process
De-coiler → Leveling → Roll Forming → Cutting → Unloading
| Uncoiler |
| Dimensions |
1700mm*1000mm*800mm |
| Width of feeding |
300mm |
| Capability |
3Ton |
| Range of expand |
420mm-510mm |
| Mode of expand &fight |
inner expand &fight by manual |
| Way of feeding |
manual |
| Color |
Blue (or base on customer request) |
| Quantity |
1 |
| Feeding |
| Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to punching |
| Entrance table-guide |
adjustable |
| Entrance width range |
10-25mm |
| Entrance and guide roller |
diameter is ￠65mm, material is sae1045, surface with chrome |
| Quantity |
1 |
| Roll Forming |
| Profile steel thickness |
between 0.8mm and 1.2mm |
| Main motor power |
4kw, AC motor, side motor to save space (Brand: guomao which made in China) |
| Machine Voltage, Frequency, Phase |
380 V, 50 Hz, 3Phase |
| Roll station |
10stations +1 station of rectify |
| Roller material |
SAE1045, hardness and chrome plated surface |
| Shaft diameter |
￠56mm material: SAE1045 |
| Working type |
up shaft is initiative, down shaft is passive |
| Machine roll forming speed |
15m/min |
| Transmission |
by chain, 1.0inch double line |
| Color of machine |
Blue and yellow |
| Quantity |
1
|
| cutting system |
| Hydraulic power |
3KW |
| Hydraulic working pressure |
10Mpa |
| Cutting after forming |
Cut the sheet after roll forming to required length |
| Material of blade |
Cr12 with heat treatment 58-60°2 sets cutter |
| Length measuring |
Automatic encoder length measuring, brand: Omron |
| Tolerance of length |
3000mm+/- 1.5mm |
| Runout table |
| Frame |
welding by tube |
| Size |
about 2.0m long*0.3mwide*0.9mhigh |
| One out table with support roller |
| Supporter roller |
ASTM 1045 with chrome |
| Diameter of rollers |
55mm |
| Color |
Blue |
| Quantity |
2units |
| Hydraulic station |
| Hydraulic power |
3 kw |
| Working pressure |
10Mp adjustable |
| Solenoid valve |
1 group |
| Hydraulic oil |
46# hydraulic oil |
| Quantity |
1 |
| Control System |
| Voltage, Frequency, Phase |
380 V, 50 Hz, 3Phase |
| Control panel |
Button-type switch and touch screen |
| Unit of length |
millimeter (switched on the control panel) |
| Language |
English/Spanish and Chinese |
| PLC brand |
Panasonic |
| Touch screen |
Taiwan Weinview |
| Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved |
| Automatic length measurement |
| Automatic quantity measurement |
| Automatic punching distance |
Product Tags:
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Sheet PPGI Galvanized Steel Metal Profile Shutter Door Roll Forming Machine Images
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