Automatic High Speed Galvanized Steel Profile Shutter Door Roll Forming Machine
Product overview
1. Our company's sawing type GI roller shutter door roll forming machine can produce all kinds of steel roofs, wallboards, gutter systems, roller shutter doors, etc. it is a new type of building materials, and its products are widely used in the roofs and walls of factories, warehouses, garages, gymnasiums and exhibition centers. The utility model has the advantages of convenient installation, short construction period, beautiful appearance, light weight and high strength.
2. Our roll forming machines have been exported to many countries. The most important thing is that we can customize the machine according to the customer's drawings.
3. One machine can complete a variety of profiles, just change the rollers to produce different width, thickness and shape of roller shutter products.
Roll Forming Machine Technical Requirements
| Suitable Material | Material | GI, PPGI, PPGL |
| Width | 130 mm |
| Thickness | 1 mm |
| Material of rollers | High grade 45# forged steel, surface hard chromium plating |
| Rows of rollers | 12 stations |
| Material of shafts | High grade 45# forged steel |
| Diameter of shafts | 50 mm |
| Material of cutting blade | Cr12 Heat Treatment |
| Speed | 10-15 m/min |
| Side plate thickness | 16 mm |
| Chain size | 1 inch (you can choose gearbox driven) |
| Total power | 10 kw |
| Voltage | 380V 50HZ 3Phase (According to customers requirements) |
| Machine Floor Area | 6000mm*1000mm*1500mm |
| Weight | 2 tons |
| Length measurement | Encoder |
| Control mode | PLC |
| Operating mode | Button + Touch screen |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | Mitsubishi | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK/SKF | |
| 5 | Main Motor | China Brand | |
Roll Forming Machine configuration and performance
Composition and Production Process
De-coiler →→Roll Forming→ Cutting→ Unloading
Technical Parameters
| No | Items | Technical Parameters |
| 1 | De-coiler | Width of Strip | ≤150mm； |
| Thickness of Strip | ≤1mm； |
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements) |
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
| Expand Way | Manual |
| 2 | Roll Forming | |
| |
| Forming Station | 12 Stations |
| Driven | Chain |
| Pitches of Passes | 300mm |
| Max. Width of Strip | 150mm |
| Max. Thickness of Strip | 1mm |
| Roller Shafts | Φ50mm ,45# (quenching and tempering) |
| Roller Material | Cr12,Hardness HRC58-60° |
| Main Motor Power | 5.5KW |
| 3 | Cutting Device | |
| |
| Cutting Way | Hydraulic |
| Cutting Accuracy | Length Encoder Control Full Length (+2MM) |
| Material of Cutting Blade | CR12MOV |
| 4 | Unloading | |
| |
| Manual blanking structure | Rollers |
| 5 | Control System | |
| Usage and Characteristics 1. The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication. 2. There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety. 3. There is a manual operation panel next to the operator to facilitate the operation of the workers. |
Shutter Door Roll Forming Machine Details
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Galvanized Steel Profile Shutter Door Roll Forming Machine Images
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